Iron ore crusher selection guide: How to choose the right equipment? Part 2

A complete analysis of the crushing and sand making process: the key links from coarse crushing to fine crushing/Shengbang Machinery: one-stop crushing equipment and services

Ⅰ. Match equipment type according to production capacity
For small-scale sites (daily processing capacity ≤ 500t), you can choose a fine jaw crusher with a hammer crusher, with low initial investment; for medium-sized sites (500-2000t), it is recommended to use a cone crusher + a high-efficiency fine crusher combination, taking into account both efficiency and cost; for large-scale sites (≥ 2000t), gyratory crusher + cone crusher + vertical shaft impact crusher are preferred to achieve high production and low consumption. There are adaptation solutions for sites of different sizes.

II. Comparison and selection of key performance indicators
Pay attention to the particle size of the material (affects the dry selection efficiency, 3-60mm is adjustable and more flexible), processing capacity (12-1000t/h to meet different needs), energy consumption level (double flywheel design can save more than 20% of electricity), life of wear-resistant parts (high manganese steel hammer head life is increased by 30%), and consider the equipment performance from multiple dimensions to ensure long-term stable operation.

III. Avoid the pain points of traditional equipment: three major problems of blockage, wear and efficiency
For blockage of high-humidity materials, choose equipment with screenless grate bottom design; for hammer wear, use two-way gap adjustment technology to extend the service life; improve efficiency by relying on the double-rotor two-stage crushing structure, solve the shortcomings of traditional equipment from the design point of view, and ensure smooth production.

Shengbang Machinery: One-stop crushing equipment and services

Ⅰ. Full-process equipment configuration plan
Provide the golden combination of “jaw crusher (primary crushing) + cone crusher (secondary crushing) + vertical shaft impact crusher (fine crushing) + intelligent screening system”, support customized design, and create exclusive crushing process according to different selection scales and ore characteristics to maximize production capacity.

Ⅱ. Core technical advantages
It has dual-rotor two-stage crushing technology, with large output and fine material output, and the proportion of materials below 3mm can reach 90%; the centralized lubrication system supports non-stop lubrication and convenient maintenance; the hydraulic opening and closing machine shell saves time and effort in hammer replacement and maintenance, the equipment runs smoothly, and saves more than 20% of electricity, leading the industry in terms of technology.

III. Full-cycle service guarantee
Including free on-site survey, customized process design, equipment installation and commissioning, 24-hour after-sales response, regular replacement reminders for wear-resistant parts, remote operation and maintenance monitoring, and full escort from selection to operation, so that customers have no worries.